Precision machining for aerospace components isn’t just about tight tolerances; it’s a battle against inherent material instability and complex geometries. This article dives deep into the often-overlooked challenge of machining thin-walled titanium structures, sharing a proven, multi-faceted strategy from a real-world project that reduced scrap rates by 40% and cycle time by 22%. Learn the expert-level tactics for fixturing, toolpath optimization, and in-process verification that turn high-risk parts into reliable, profitable production runs.